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CASE STUDY

Sustainable Excellence-LONG WAY Battery's Internalization Breakthrough

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In the dynamic battery industry, technological advancements are crucial for enhancing performance and meeting evolving customer expectations. Long Way Battery exemplifies this commitment through its adoption of an advanced internalization process known as the "cadmium-free internalization process." Originating in China in 2003 and refined over six years of intensive research and development, this innovative approach revolutionizes power battery production.

Unlike traditional methods prone to impurities and sulfuric acid residues, LONG WAY Battery's internalization process assembles pole plates directly into the battery. This integrated method combines curing, drying, and charging into a single streamlined process, achieving remarkable energy-saving efficiencies of up to 28.5%.

Moreover, the cadmium-free nature of this process underscores LONG WAY Battery's dedication to environmental responsibility and sustainability. By eliminating harmful formulations and significantly reducing water consumption and wastewater generation, the company sets a new standard for eco-friendly manufacturing practices in the battery industry.

Performance-wise, LONG WAY Battery's batteries initially achieve around 90% discharge capacity upon assembly. However, thanks to the internal chemical formation process, these batteries experience gradual activation of their plates over 10-15 discharge cycles. This results in batteries that can stabilize at a discharge capacity up to 5% higher than their initial rating. Comparative tests conducted by prominent U.S. Electric scooter manufacturers confirm superior discharge efficiency even after 30 cycles, showcasing the longevity and reliability of batteries produced through this innovative process.
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LONG WAY Battery has fully embraced the internalization process throughout its operations, making it a trailblazer in cadmium-free battery production. This strategic choice not only highlights its commitment to environmental sustainability but also positions the company as a leader in promoting green practices within the battery manufacturing sector.

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In conclusion, the cadmium-free internalization process represents a significant advancement in battery technology, combining enhanced performance with environmental stewardship. By pioneering cleaner and more efficient production methods, LONG WAY Battery sets a precedent for the industry, driving forward the evolution towards sustainable battery solutions.

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